Welding & Underwater Welding

Month

Four

Program Overview

Have you ever operated a 10,000℉ flame underwater? Think it sounds hard? Persistence and focus are the keys to mastering this skill in Month 4.

In this course, you’ll learn the skills you need to both weld and burn underwater.

You’ll also get familiar with many new tools. Topside, you’ll use the electrode holder, chipping hammer, wire brush, 6010 electrodes, 7018 electrodes, oxy fuel rig which consists of a striker and a smith torch, as well as basic hand tools like grinders and wire wheels. Underwater, you’ll use twist lock electrode holders, chipping hammers, wire brushes, 7014 electrodes, and Broco exothermic torches.

Underwater welding creates a picture of a Shield Metal Arc welder working at depth. This is known as wet welding. The diver is wet, the repair is wet, the welding rod is wet. This is a very common method of underwater welding, and is what our training focuses on.

Another method of underwater welding is known as habitat welding, which is done underwater but in a sheltered environment void of water to keep the welding area dry. A dry habitat is installed where either the diver enters from the water into the dry habitat or where the habitat is enclosed so that the welding rod and welding environment stay dry. Both methods take skill and practice.

As part of the DIT curriculum, you’ll learn how both processes work and gain hands-on experience testing your underwater welding skills.

While underwater welding might sound intimidating, you’ll be trained to manage risks through safe practices and proven techniques. You’ll learn proper welding procedures in straight polarity, how to use a circuit interrupter (knife switch), where to place the work lead on your project, and how to use rubber-insulated hand protection. These steps make underwater welding both safe and effective.

Course Program

Week 1

The week starts with an overview of safety, tools, and skills. You’ll learn in the shop about topside welding and burning, and on day 2 you have your first tank dive day, and start welding T joints in the water.

Week 2

Continue practicing underwater welding. You’ll rotate with the other students through the different positions including running the rack, tending, and diving. On day 3 you take an underwater weld test, and on day 4 you have the opportunity to retake the test if you need it.

Week 3

You’ll go to the dive station in Lake Union and have 4 days of underwater burning. You’ll dive every day, and rotate all the different positions with other students such as diving, tending, and rigging.

Week 4

Classroom and hands-on instruction in topside and underwater use of Non-Destructive Testing (NDT)

Students quickly see that both topside and underwater welding come with their own challenges. Some find it easier to work in the shop, while others feel more comfortable underwater. Both require focus, patience, and repetition.

There are several exciting moments in this course. Striking your first arc, whether topside or underwater, is a big milestone and one that’s memorable. Later, when you burn your first plate underwater, you’ll see your progress and the results of your training come to life.

NON-DESTRUCTIVE TESTING (NDT)

Our NDT (Non-Destructive Testing) program explores an array of inspection methods that allow inspectors to collect and evaluate the properties of components and materials without causing damage. These skills can be applied both in and out of the water and allow the student to objectively analyze and evaluate the findings on an unbiased level of factual evidence.

The program starts in the classroom setting where students are introduced to scientific principles, operation, calibration, technique, and reporting styles of various NDT disciplines. This knowledge is carried to the onsite barges where students perform an array of topside and underwater inspections utilizing disciplines such as Ultrasonic Testing (UI), Magnetic Particle Testing (MPT) and Dye Penetrant Testing (DPT). For every inspection conducted, a full report is presented by the students to the lead NDT instructor to verify accuracy and inference.

“That first arc underwater is pretty damn exciting”

—DIT Instructor Jim Bernacki